Cylindrical Wheel

Read Here to Know Everything About Cylindrical Wheels

A cylindrical wheel refers to a cylindrical grinding wheel or abrasive wheel that is made with aluminium oxide as the abrasive material.  Aluminium oxide (Al2O3) is a widely used abrasive due to its hardness, toughness, and versatility. It is a common material for various abrasive applications, including grinding, cutting, and polishing.

How does a cylindrical wheel work? 

1. Abrasive Material: Aluminum oxide is a hard and durable abrasive material. The Cylindrical wheel is composed of numerous small, sharp grains of aluminium oxide.0
2. Material Removal: When the cylindrical wheel comes into contact with the workpiece, the sharp edges of the aluminum oxide grains interact with the material being worked on (e.g., metal, steel, or other materials).
3. Cutting Action: The abrasive grains on the surface of the wheel act as cutting tools. As the wheel rotates and the abrasive grains make contact with the workpiece, they remove small chips or particles from the material.
4. Heat Generation: The cutting action generates heat due to friction between the abrasive grains and the workpiece. The heat is dissipated into the workpiece and the wheel.
5. Wheel Rotation: The Cylindrical wheel rotates to expose fresh abrasive grains continuously, ensuring a consistent cutting action. The rotation is typically powered by an external source, such as an electric motor.
6. Grit Size: The aluminium oxide grains in the cylindrical wheel come in different grit sizes. Coarse grits are used for rapid material removal, while finer grits are employed to achieve a smoother finish.
7. Wheel Bond: The aluminium oxide grains are held together in the Cylindrical wheel by a bonding material, such as vitrified bonds, resin, or rubber. The bond provides the necessary strength and structure to maintain the integrity of the Cylindrical wheel during the grinding process.
8. Applications: Cylindrical wheels find applications in various industries, including metalworking, manufacturing, and fabrication. They are used for tasks such as surface grinding, sharpening, deburring, and shaping of metals and other materials.
9. Coolant Use: In some applications, especially those involving high heat generation, a coolant or cutting fluid may be used to cool the workpiece and the Cylindrical wheel, preventing excessive temperature buildup.

Where is the cylindrical wheel commonly used? 

a) Metalworking and Machining: In the metalworking industry, cylindrical wheels with embedded abrasives like aluminum oxide are extensively used for grinding operations. This includes the shaping and finishing of metal components with cylindrical surfaces.
b) Manufacturing Processes: Manufacturing processes, especially those involving the production of cylindrical parts, often utilize cylindrical grinding wheels to achieve the desired dimensions and surface finish.
c) Cut Off Wheels in Fabrication: Cut off wheels, which may feature cylindrical geometry, are commonly employed in metal fabrication shops. These wheels, often reinforced for strength and safety, enable precise cutting of metal workpieces.
d) Circular Saw Blades for Cutting: Circular saw blades, incorporating cylindrical geometry and abrasives like aluminum oxide, are widely used in woodworking and metalworking for efficient cutting. These blades can be part of diverse cutting tools for various applications.
e) TCT (Tungsten Carbide Tipped) Saw Blades: In woodworking and certain metalworking applications, TCT saw blades with cylindrical shapes may include abrasives like aluminum oxide. These blades are known for their durability and efficiency in cutting through different materials.
f) Precision Grinding in Tool and Die Making: Industries involved in tool and die-making often rely on cylindrical grinding wheels to achieve precision in shaping and sharpening cutting tools.

What are the types of cylindrical wheels?

1. Straight Cylindrical Wheel: The most common type of cylindrical wheel featuring a straight profile. It is widely used for general cylinder grinding applications in metalworking.
2. Tapered Cylindrical Wheel: A cylindrical wheel with a tapered shape, suitable for applications where a gradual reduction in diameter is required during grinding.
3. Cylindrical Grinding Wheel with Radius: This type of cylindrical wheel has a curved profile, incorporating a specific radius. It is used for precision grinding to achieve curved or radiused surfaces.
4. Tapered and Straight Cup Wheels: Cup-shaped variations of cylindrical wheels. Tapered cup wheels are used for surface grinding with a taper, while straight cup wheels have a flat face and are suitable for cylindrical grinding.
5. Saucer Wheel: A cylindrical wheel with a saucer-shaped profile. It is employed for special applications where a specific grinding contour is needed.

What are the advantages of cylindrical wheels?

i) Versatility in Grinding Operations: A cylindrical wheel provides versatility in grinding, making it suitable for a wide range of applications, including cylinder grinding and other precision machining tasks.
ii) Effective Material Removal: The design of a cylindrical grinding wheel allows for efficient material removal, enabling users to achieve the desired shapes and dimensions with precision.
iii) Precision in Cylindrical Grinding: Cylindrical wheels are known for their ability to deliver precise and accurate results in cylinder grinding applications, making them essential in industries where tight tolerances are crucial.
iv) Various Configurations for Different Needs: The availability of different configurations, such as straight, tapered, and saucer-shaped cylindrical wheels, allows users to choose the most suitable option for specific grinding requirements.
v) Applicability in Saw Blades: For saw blades with cylindrical geometry, the incorporation of abrasives enhances cutting efficiency and allows for clean and precise cuts in materials such as wood, metal, or other substances.

Why choose Industrybuying?

Product Variety: We at Industrybuying offer a diverse range of cylindrical wheels to meet different industrial needs. This includes variations in size, type, and abrasive material.
Quality and Brand Reputation: Industrybuying offers reliable brands and high-quality products, including cutting blades discs that contribute to a positive purchasing experience.

Which brands are available that have cylindrical wheels?

a) Norton Abrasives: Norton Abrasives is a renowned brand that produces a wide range of abrasive products, including high-quality cylindrical wheels for grinding applications.
b) Cumi: Cumi is a global leader in abrasive technology. They manufacture a variety of abrasives, including cylinder grinding wheels, known for their performance and durability.
c) YURI: YURI is a trusted brand offering a diverse range of abrasives, including cylindrical wheels, for industrial use.